Injection Molding Definitions - Custom Molds & Plastic Parts

A U.S. Injection Molding and Rapid Manufacturing Company.

Low-Volume Production and Prototype Custom Plastic Injection Molding and CNC Machining  in 1-15 days.

First Parts Shipped

1-15 Days

25 to 250K Parts Annual
Molds From $1,400

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Parts Shipped
1-10 Days

1 to 100+ Parts
Parts Starting at $85

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Parts Shipped
1-10 Days

1 to 50+ Parts
Parts Starting at $30

          Get A Quote within 24 hr

Part

Refers to customer’s custom plastic part to be made.

Tooling

Refers to the injection mold that is created to make plastic parts in the molding process

Shrink Rate

Refers to how much the plastic material will shrink after cooled.  The shrink rate of the plastic is added to the part before the mold is designed.  Every plastic material has its own shrink rate ranging from .001 per inch to as much as .060 per inch.  Although most fall in between .004 and .021.

Gate

This is the location where the plastic enters into the cavity of the mold. Types of gates include; sub, edge, fan, cashew and XME exclusive vestige free edge for perfect shear

Vestige

Material or witness of material protruding from gate area after gate runner has been removed from the injection molded part.

Shear

Friction produced by speed and pressure.   Too much shear during injection molding can cause the plastic material to burn, likewise, too little can cause the material to freeze off which can cause a short shot.

Runner

A channel cut into custom injection molds, in which plastic travels from the injection molding machine, through the sprue, through the runner and then through the
gate ultimately filling the part.

Short Shot

Is the result of a plastic part not filling completely during the injection molding process, including some or all of the details.

Sprue

The Sprue is perpendicular to the runner and is the channel that links the injection molding machine nozzle to the runner.

Hand Pull

Portion of the custom injection mold that is used for creating undercuts in plastic parts. See (Fig.1)

Slide

Portion of custom plastic injection molds that is used for creating undercuts.  Required for automatic injection molds. See (Fig.2)

Gibbs

Portion of the custom injection mold that holds the slide down so the cam can actuate it. See (Fig.2)

CAM/HORN PIN

The cam commonly referred to as Horn pin is used to actuate the slide on an automatic injection mold. See (Fig.2)

Ejector Pins

Ejector Pins are used to push the part off the core half of the injection molds. See (Fig.1) and (Fig.2)

Undercuts

Referring to the portion of the designed component where a slide or hand pull is required to create holes, windows or clips that are not in the line of draw.

Core

Refers to side of the tool where the plastic part will stick to and is ejected from, also known as bottom half of the tool.  See (Fig.2)

Cavity

Refers to the upper half of the injection mold, usually the show surface of the finished product but is mainly concave. There is not as much standing core outs on this side of the tool.
Therefore, the part will generally not stick to it when the injection molding machine opens the mold. See (Fig.2)

Core Outs

Refers to the portion of a part that is gutted out in order to achieve uniform wall thickness.  Core outs have no end use or function other than lightening the part and thus reducing warp.

Line of draw

Line of draw is the direction in which the two custom injection mold halves will separate from the plastic part allowing it to be ejected without any obstructions from metal creating the undercuts.

Side Action

Is the term used for slides and/or hand pulls used in the injection mold build process where undercuts in the part are present See (Fig.1) and (Fig.2)

Piece Price

Refers to the cost of each plastic part as produced in the injection molding process.

SLA

Stereo Lithography Apparatus uses 3D printing technologies such as laser sintering and electron beam melting.

FDM

Fused Deposition Modeling uses three dimensional printing technology.  The Prototypes parts are made by fusing layers of actual ABS plastic together.  Much like an inkjet printer except it lays Plastic instead of ink.

Operator

A person used to run a plastic injection molding machine.

Wall Thickness

Refers to how thick the cross section of the plastic part is. See (Fig.9)

Thin Wall Molding

Thin wall molding is the molding of plastic parts with wall thicknesses .005 to .060 thick.

Boss

Refers to round protrusions on plastic parts and molds. See (Fig.7)

Ribs

Refers to thin bladed features on a part that are used for strengthening wall sections and bosses.  Also, used to minimize warp. See (Fig.6)

Sink Marks

Refers to areas of the molded part where the plastic sinks below the surface, due to un-uniformed wall sections, thick wall sections and rib/boss to thickness ratios being off. See (Fig.3)

Warp

Refers to area of a injection molded part that distorts during cooling or molding, causing undesired results in the finished product. Usually caused by un-uniform wall sections. See(Fig.5) for prevention.

Draft

Refers to portion of injection molded part that has a taper or angle on the side wall.  Designers should incorporate draft to all plastic parts. See here for tips.

Heel  Block

Heel blocks are used to keep the slide in the forward position when the molding machine is closed on the mold.  See (Fig.2) for Visual.

Stock Safe

Refers to the amount of metal left on the mold in order to tweak in a dimension.  For example, leaving stock on a diameter of boss that requires a tight tolerance.  As a rule of thumb, it is cheaper to remove metal than it is to add it.

Bulk Pack

Refers to shipping plastic parts in a box without any form of stacking.

Reverse Engineering

Refers to the process of taking an existing plastic part and creating a 3D solid model for duplicating in the injection molding process. Sometimes the design may include some custom changes from the OEM.